Kraft Paper, Corrugated Paper,Linerboard Paper Making Machine
Manufacturer Product Description
- Highly inspecting equipment in every working procedure, quality comes first;
- Fast & Safe Delivery;
- Assisting our clients for foundation construction of equipments;
- Dispatching engineers to install and debug equipments;
- Training the first-line operators on site;
- Regularly visit clients to solve production problems;
- Providing life-long maintenance service;
- Providing technical exchanging;
Packing and shipping
- Installation:Engineers available for oversea installation with salary
- Packaging:Seaworthy packing
- Delivery time:Around 5 months
- Excellent characters of our paper production line
- high speed;
- saving power;
- good quality;
- stable working;
- competitive price;
- high production capacity;
- automaticlly;
- exquisite technology;
- can design according to your request
- Technical consultation;
- Project evaluation;
- Detailed design of factory;
- Installing and testing the whole production line;
- Training engineers and workers;
- Supplying spare parts for long time.
CHAPTER ONE : TECHNICAL SPECIFICATION
I. Equipment overview
1. 2600/80 Paper making machine applicable to raw material for the wood pulp , waste paper pulp etc to production the 200-500g/m2 paperboard.
2. The equipment drive location divide into left hand machine and right hand machine , manufactured according to customer requirements.
3. The equipment is single storey layout , all mounted on the above-ground.
II. Main technical parameters
| Variety of paper |
Kraft Paper / Corrugated Paper / Linerboard |
| Grammage |
200-500 g/m2 |
| Net paper width |
2600 mm |
| Production capacity |
25-35 ton/day |
| Design speed |
80 m/min |
| Working speed |
35-50 m/min |
| Track gauge |
3300 mm |
| Drive type |
Speed control by frequency variation; Separately drive |
| Total power |
189 KW |
| External dimension |
46 m * 9.2 m * 4.8 m
length * width * high |
| Power source standard |
Voltage:380 v±10 ; Frequency:50 Hz |
| Compressed air for the operation |
Working air pressure:0.8MPa |
| Air chamber:1m³ provide by client |
| Steam pressure |
0.5 Mpa |
CHAPTER TWO : STRUCTURE DESCRIPTION
I. Vatman's section
Vatman's-section consist of : wove mould , cylinder vat , couch roll , vacuum turn back roll , guide roller , vacuum suction water tank , spray water pipe , machine frame , etc .
1. Wove mould
Wove mould , 6 pieces , size:φ1500×2900mm . stainless steel , slice type structure.
2. Cylinder vat
Cylinder vat , 6 pieces , use concurrent flow type , high quality steel plate soldering.
3. Couch roll
Couch roll , 6set , size: φ380×2950mm . use seamless steel tube to make , surface rubber . roller surface hardness : HS 35±3° . axle head use high quality carbon steel 45# (German Standard : C45 / American Standard : 1045).
4. Vacuum turn back roll
Vacuum turn back roll use double vacuum chamber . 1 piece . size: φ650×3050mm . use stainless steel to make. Suction mouth width : 2050mm, vacuum piping in the machine frame inside .
5. Vacuum suction water tank
Vacuum suction water tank , 7 pieces . tank use corrosion resistant plate to make , equipped with high polymer panel. Suction water mouth size:φ65mm . Every vatman's section equipped with 1 piece and vacuum turn back roll equipped with 1 piece .
6. Guide roller
Guide roller , size: φ156×3100mm . use δ=8mm seamless steel tube to make . chrome-faced . axle head use high quality carbon steel 45# .
7. Machine frame
Machine frame use steel plate knee bend to soldering make . chest structure . machine frame equal height deviations ≤ 0.10mm
II. Press part
Press part have two part device . vacuum K type Press device and large-diameter roll press device. machine frame use chest structure soldering , lifting top roller and pressurization use pneumatic control , every press device equipped with vacuum suction water tank , tensioner , corrector unit , spray water pipe , spreader roller , guide roller , scraper etc .
1. Vacuum K type Press device
Vacuum Press top roll , φ750×3000mm , 1 piece , use marble to make . Steel shafting in the inside .
Vacuum Press bottom roll , φ650×3000mm , 1 piece , use foundry iron to make the roller , surface rubber δ=25mm , roller surface hardness : HS 95±3° , rubber surface take the groove .
Vacuum press roll , φ700×3050mm , 1 piece , use stainless steel to make the roller , surface rubber δ=25mm . equipped with moving seat , convenient for replacement woven felt . vacuum piping in the machine frame inside .
2. Large-diameter roll press device
Large-diameter roll ,φ1050*2800mm , 2 pieces , design pressure 160N/mm . large-diameter top roll use stainless steel to make , bottom roll use stainless steel to make and surface rubber δ=25mm , roller surface hardness . use double-shaft drive .
3. Vacuum press bottom roll and large-diameter bottom roll equipped with Water receiving disc , Suction water mouth size:φ80 , in the driving side .
4. Every press device equipped with walking board , railing , use section bar to welding make .
5. Woven felt wringing roll , 2 pieces , φ300×3000mm , use stainless steel to make the roller , surface rubber .
6. Guide roller
Guide roller , size: φ156×3100mm . use δ=8mm seamless steel tube to make . chrome-faced . axle head use high quality carbon steel 45# .
7. Spreader roller
Spreader roller , size: φ175×3000mm , use seamless steel tube to make , surface rubber , rubber hardness HS 97±3°
8. Dancing roll
Dancing roll , 1 piece , φ80×2900mm
9. Electric tensioner , 5 set , manually corrector unit , 4set . screw arbor use stainless steel to make . roller use seamless steel tube to make . nut use tin bronze to make.
10. Fixed spray water pipe , 2 set , pipe use galvanized pipe , cleaning woven felt .
11. Machine frame
Machine frame use steel plate knee bend to soldering make . chest structure . machine frame equal height deviations ≤ 0.10mm
III. Drying part
Drying part have 8 drying cylinder , equipped with scraper 8 set , dryer fabrics 2 set , electric tensioner 2set , manually corrector unit 2set .
Every dryer fabrics equipped with electric tensioner 1set , manually corrector unit 1 set . every drying cylinder equipped with scraper 1 set .
machine frame use chest structure , open type large gear drive .
1. Drying cylinder
Drying cylinder , 10 pieces , φ1500×3000mm , equipped with rotate steam connector and siphon . working pressure 0.9 MPa .
2. Scraper
Scraper , 8 set . scraper body use section bar soldering , aging treatment . bladeδ=1.05mm , material quality : manganese steel.
3. Guide roller
Guide roller , size: φ156×3100mm . use δ=8mm seamless steel tube to make . chrome-faced . axle head use high quality carbon steel 45# .
4. Electric tensioner , 2 set , manually corrector unit , 2set . screw arbor use stainless steel to make . roller use seamless steel tube to make . nut use tin bronze to make.
5. Spring roll , φ156×3000mm , 1 piece , roller body use Seamless Steel tube to make .
6. Every layer equipped with walking board , railing , use section bar to welding make .
7. Hood of steam
Hood of steam is semi-Open type Framework Combine structure . install on the crossbeam . bracket use section steel to make , wallboard use aluminum alloy sheet , top have 2set suction mouth . driving side equipped with wind pipe interface .
8. Machine frame
Machine frame use steel plate knee bend to soldering make . chest structure . machine frame equal height deviations ≤ 0.10mm
IV. Drive part
Drive part use Speed control by frequency variation; separately drive , total 8 drive points , total power 232 KW .
| Name |
Number of drive points |
Power |
| Vacuum turn back roll |
1 |
45 KW |
| K type Press device |
2 |
2 * 45 KW |
| Large-diameter roll press device |
1 |
45 KW |
| Drying part |
1 |
15 KW |
| Calender |
1 |
22 KW |
| Roll paper machine |
1 |
15 KW |
| Total |
7 |
232 KW |
V. Corollary equipment
Two-roller calender , 1set
Top rollerφ500 , bottom rollerφ575mm . pneumatic pressure adding .
horizontal roll paper machine
Roll paper cylinderφ900mm , MAX roll paper diameterφ1500mm , equipped with roll paper roller 3 pieces
VI. Control Part (control system)
1. Electrical control part
Electrical control part use PLC Digital programmable control systems , control by frequency transforming cabinet and operation cabinet . operation cabinet with start , stop , taut , running , crawl , speed up , speed down , press-button . equipped with ammeter , pressure gauge , speed indicator , disturbance display . every drive points can single control , also can unified control.
2. Air control part
Air control part use air control box , total 5 set . control all air cylinder and pneumatic tyre conduct Lift roller , compression etc operation . box use stainless steel to make.
VII. Foundation part
Foundation part include foundation planar graph , foundation plate , foundation bolt . we will provide detailed foundation planar graph . foundation plate use green cast iron to make , aging treatment .
Company Information
We are QINGDAO JIERUIXIN MACHINERY AND TECHNOLOGY CO.,LTD.
,which company is mainly working on paper coating machine ,paper making machine and related technology. Through more than 10 years effort , Besides the machine self ,we have our own chemist and prefer to supply chemical ,formulation ,technology and other suggestion to customers.Then our formulation will match our machines ,and get the best quality paper for them. Now Our company had been one of the famous paper coating machine manufacturer in China and our coating machine and technology had been exported to Iran ,Egypt ,Mexico ,Australia , India and etc.
Our Services:
♦. Reasonable suggestions for selection of equipment.
♦. Provide detailed description and assembly drawing , to make you more aware of the device's ability to work.
♦. Engineers on-site equipment installation and commissioning.
♦. Train and teach your worker to operate the paper machine,
♦. Professional technical guidance and technical support during your production, make sure the device's work properly and production.
♦. Equipment modification and updating.
♦. We will testing installation machine in the factory workshop , to ensure safety and quality.
♦.Supply Carbonless paper and Paper coating chemicals ,formulation ,technology and other suggestion to customers.
♦.After-sales service for one year: equipment maintenance guidance.
| Information |
| 1 |
Turnkey Service |
| 2 |
Products has passe quality certification |
| 3 |
Many years experience of exporting equipments |
| 4 |
we install the batch testing equipment to ensure safety and quality for all machines, thus ensuring the interests of clients. |
| 5 |
We adhere to the " quality first, service first, continuous improvement and innovation, to meet customer needs " Management and the principle of " zero defect, zero complaints " as the Quality Objectives. |
| Our Serve |
| 1 |
Reasonable suggestions for selection of equipment |
| 2 |
Professional product's design to meet your equipment needs. |
| 3 |
Provide detailed configuration of the equipment instruction and equipment assembly drawings, to make you more aware of the device's ability to work. |
| 4 |
Transportation Service. |
| 5 |
Engineers on-site equipment installation and commissioning |
| 6 |
Provide training for your employees |
| 7 |
Professional technical guidance and technical support during your production, make sure the device's function properly |
| 8 |
Equipment upgrade & remould |
| 9 |
Engineer can go to your factory when you need |
| 10 |
Guidance of maintenance for equipments |
| Frequently Asked Questions |
| Q |
Are you factory or trade company? |
| R |
We are a professional supplier of paper - making machine, From design to production to delivery, we have many years experience, Provide a complete set of services. |
| Q |
Is OEM available? |
| R |
Yes, welcome to deep cooperation. |
| Q |
What's your quality guarantee? |
| R |
Our machine reach ISO 9001 quality standard. We will be responsible for any quality problem. |
| Q |
Can you contract the whole equipment installation and commissioning work? |
| R |
Yes, We can contract the entire equipment work, in the delivery after, you can directly put into production , do not need a second trial. |
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